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AVID / OUTDOOR LIVINGPRODUCT DESIGN · 2025—
PRODUCT DESIGN / WPC STORAGE SHED

AVID WPC Shed
Product Design

A design process connecting user needs, three shed forms and material choices.

PROJECT

Started August 2025
Two-person team · European market

MY ROLE

Product and visual design
Participation in product form and installation

OBSERVED OUTCOME

Two gable sheds sold

Sales are not attributed to visual design.

This case presents product forms, material choices and installation preparation. Renderings express design intent and are not delivery photographs.

01 / DESIGN WORKFLOW

Product design workflow

Start with use requirements, work through forms and materials, then connect site preparation with a configuration and budget demonstration.

  1. 01

    Needs & scenarios

    Define available space, stored items and everyday use.

    Output: use requirements ↗
  2. 02

    Modular breakdown

    Map shared and different panels, frames, roofs and openings across three forms.

    Output: three proposals ↗
  3. 03

    Materials & components

    Build visual and structural options around existing profiles and components.

    Output: component choices ↗
  4. 04

    Site & assembly preparation

    Outline ground conditions, levels, dimensions and drainage before assembly.

    Before assembly: site & foundation ↗
  5. 05

    Configuration & budget

    Use a configuration simulation to show how form, size and options affect material estimates.

    Explore: BOM demonstration ↗
STAGE 01 IN DETAILNeeds & scenariosBack to this step ↑

Requirements: three use scenarios

Design positions based on available space and stored objects. These use hypotheses can be checked against user records.

SCENARIOUSER NEEDDESIGN RESPONSE
01

Compact courtyard

Limited outdoor space; a place for everyday tools.

Need

A compact footprint, easy access and edge placement.

Response

Single slope · Simple profile and focused access

02

Equipment storage

Larger gardening equipment needs space to move.

Need

Consider entrance width, internal height, light and ventilation.

Response

Gable · Raised centre and double-door approach

03

Storage + shelter

Combine enclosed storage with sheltered parking or rest.

Need

Arrange open and enclosed areas for different activities.

Response

Combined canopy · One roof linking two uses

02 / PRODUCT DESIGN MATRIX

Three product proposals

A shared language of panels, frames and openings supports different roofs and spatial combinations. Explore each form through its use, composition and design priorities.

Compact space / Edge placement

Single-slope shed

A single roof slope keeps the form simple and explores storage along garden boundaries and in narrower spaces.

Use scenario
Everyday garden tools and smaller equipment.
Form & openings
One roof slope and a focused entrance, with optional high-level daylighting.
Design priorities
Manage the footprint, drainage, edge junctions and access route.
Single-slope shed · Concept diagram
Concept diagram · Not a construction drawing
03 / MATERIALS & ENGINEERING DETAILS

Materials & structural components

Six component groups organise the choices for wall panels, frames, roofing and openings. These include proposed materials; specifications and performance remain subject to confirmation.

Wall assembly

Exterior cladding options

Exterior cladding can use standard WPC wall panels, fluted WPC panels or ASA WPC panels, balancing appearance and budget. In this project’s material comparison, ASA WPC offers the best visual finish at the highest cost.

Options
Standard WPC / Fluted WPC / ASA WPC
Trade-off
Balance appearance and cost
Roof finish

Roofing material options

Roofing options include epoxy resin tiles and ASA wall panels. Epoxy resin tiles suit most scenarios, while ASA wall panels suit smaller sheds. Select according to shed size and overall appearance.

Options
Epoxy resin tiles / ASA panels
To verify
Fixing, drainage & performance
Frame connections

Aluminium connection system

Map the assembly of three-way posts, corner posts, opposed-channel posts, U-channels and base rails to explore shared interfaces across forms.

Components
Posts / Base rails / Edges
Interface goal
Coordinate with panel joints
Beam & post layout

WPC beams & profiles

Use existing profiles to explore support layouts and frame proportions for the shed and canopy. Loads and spans require engineering review.

Configuration
Posts + Beams
To verify
Sections / Spans / Joints
Opening layout

Doors & windows

Combine doors and windows around stored objects, access, daylight and ventilation, integrating their positions into the product form.

Options
Double doors / Louvres / Glazing
Design focus
Access, daylight & ventilation
Fixing & sealing

Fasteners & seals

Include bolts, screws, seal strips and structural sealant in the component list, selecting materials and positions around joint details.

Component types
Fasteners / Seal strips / Sealant
To confirm
Grades & application locations
04 / SITE & FOUNDATION PREPARATION

Before assembly: site & foundation

Foundation preparation comes before frame assembly, door/window adjustment and everyday use. Six checks cover ground conditions, levels, structure, dimensions, drainage and site services.

Foundation and shed footprint · Supplied reference diagramView detail +
Foundation preparation reference

The following summarises supplied installation information; use the project’s confirmed engineering documents for execution. Original image annotations are retained. Check support-surface levels and surrounding drainage slopes as separate zones.

  1. 01

    Ground conditions

    Hardstanding & sub-base

    Prioritise concrete hardstanding. Check the reinforced sub-base beneath tiles or timber platforms; assess hardening, levelling and settlement conditions for soil or lawn sites.

  2. 02

    Level checks

    Level deviation ≤ 3 mm/m

    The supplied reference limits support-surface level deviation to 3 mm per metre. Check each point with a level, focusing on frame supports to manage uneven door/window gaps and assembly misalignment.

  3. 03

    Strength & thickness

    C25 · ≥ 10 cm

    Supplied reference: concrete grade C25 or higher, at least 10 cm thick. A 15 cm slab with reinforcement mesh is proposed for longer spans or heavier loads; confirm thickness and reinforcement for the site and loads.

  4. 04

    Dimensions & clearance

    +15 cm each side · Diagonal difference ≤ 5 mm

    Allow 15 cm beyond each side of the shed base footprint for installation and maintenance. The supplied reference limits the difference between diagonal lengths to 5 mm for checking squareness and frame alignment.

  5. 05

    Drainage layout

    Surrounding drainage slope 1%–2%

    Avoid low-lying, flood-prone locations. Distinguish the level support surface from surrounding outward drainage. Use the supplied 1%–2% slope as a reference for the surrounding drainage area; confirm zones, levels and flow paths through engineering review.

  6. 06

    Site services

    Clearance · Services · Earthing

    Clear the site and reserve planned water and electrical service connections. Where lightning protection and earthing are required, coordinate them with the electrical design and verify connections to foundation reinforcement.

05 / REGIONAL ADAPTATION

Regional adaptation concepts

After defining forms and components, compare configuration trade-offs for different market directions. These are design concepts, not local research findings or delivered project outcomes.

Europe & North America

Design & experience

Garden aesthetics / Choice / Self-assembly

Priorities
Garden appearance, usable space and self-assembly information.
Configuration
Explore woodgrain and frame colours, with door, window and roof options.
Design trade-off
Balance visual consistency, choice and clear assembly instructions.

India

Utility & cost

Ventilation & drainage / Simpler options / Cost balance

Priorities
Sun, seasonal rain, ventilation and configuration cost.
Configuration
Explore ventilation and drainage with a simpler accessory selection.
Design trade-off
Prioritise use requirements, then manage accessory count and configuration complexity.

Actual weather conditions, use patterns and structural requirements need further review. The next section demonstrates configuration differences through a simulation.

06 / CONFIGURATION STUDY

BOM & budget demonstration

An interactive version of the proposal’s simplified model, showing how form, dimensions and options affect estimates.

SIMULATION ONLY · Demonstrates configuration logic; not an actual BOM, loading plan or quotation.
Configure the model
1.5–6.0 m
1.2–4.0 m

SIMULATED OUTPUT / NOT PRODUCTION DATA
Wall area— m²
Aluminium length— m
Roof area— m²
40HQ loading— sets
Model estimate · USD / set—

Container quantities are fixed demo values by form and do not change with dimensions. Canopy roofing assumes an additional 2.5 m width; this is not an engineered size specification.

View simulation assumptions

The supplied proposal’s simplified model: wall area = perimeter × 2.1 m, without subtracting openings; roof area = width × depth × 1.15, or (width + 2.5) × depth × 1.1 for the canopy; aluminium length = (width + depth) × 4 + 10.

Model amount = wall area × configuration factor (65 / 42) + roof area × 35 + 200; add 450 for a canopy, 120 / 60 for openings, and 45 for a lock. Areas are rounded to one decimal place; the final amount is rounded to the nearest ten. Fixed loading examples are 60, 45 and 22 sets for single-slope, gable and canopy forms. All factors are illustrative, not supplier prices or shipping calculations.

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